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Industrial Turnkey Plant Engineering (EPC)

Processing Solutions for Fresh Garlic Cloves

Automated garlic bulb splitting, pneumatic dry peeling, color sorting, and vacuum packaging line delivering intact, damage-free peeled white garlic cloves.

Design Plant Capacity 500 - 3,000 kg/h
Target Agro-Produce Fresh Garlic Bulbs, Purple Garlic, White Garlic
Workshop Footprint 150 - 600 m² (Custom CAD)
Automation Architecture Central Siemens PLC Linked
Inquire for Complete EPC Line Proposal » Request 3D CAD Layout

System Engineering Description & Technical Scope

Plant Architecture
Processing Solutions for Fresh Garlic Cloves

Engineered specifically for commercial garlic processing facilities, this line automates the entire sequence from intact garlic bulbs to spotless, peeled cloves ready for export or food manufacturing. Utilizing silicone-roller bulb separation and high-pressure vortex pneumatic peeling, the system achieves over 98% peeling efficiency with zero water consumption and zero physical bruising.

Key System Features

  • Zero Damage Peeling: Pure air vortex peeling leaves clove surface smooth and unblemished.
  • Bulb Clove Breaker: Elastic silicone rubber rollers adjust to various bulb calibers without crushing cloves.
  • Automated Inspection: High-resolution optical color sorters automatically reject blemished or diseased cloves.

Key Line Machinery & Workshop Installation Gallery

Verified SUS304 Builds

Featured sanitary machinery and turnkey workshop integration units custom fabricated for Processing Solutions for Fresh Garlic Cloves. Precision engineered for high continuous yield and zero cross-contamination:

Automated Garlic Clove Breaking & Peeling Line Unit 01

Automated Garlic Clove Breaking & Peeling Line

High-yield continuous line splitting bulbs into intact cloves and feeding them into pneumatic peelers.

Pneumatic Dry Jet Garlic Peeling Chamber Unit 02

Pneumatic Dry Jet Garlic Peeling Chamber

Pulsed dry compressed air blasts away garlic skins without water usage, ensuring 98%+ peel yield.

Sanitary Clove Bubble Washer & Sorting Table Unit 03

Sanitary Clove Bubble Washer & Sorting Table

Surging air bubble agitation removes microscopic husks followed by food-grade inspection conveyors.

End-to-End Processing Flowchart & Stage Pipeline

Automated Continuous Flow

The processing line operates as an uninterrupted sanitary sequence. Raw agricultural produce transitions through sequential mechanical, hydraulic, and thermal treatment zones synchronized by Siemens variable-speed frequency drives:

STAGE 01

Bulb Splitting & Sizing

Input: Intact Garlic Bulbs

Silicone rubber breaking rollers gently split whole heads into individual intact cloves without physical skin crushing.

STAGE 02

Airflow Husk Separation

State: Cloves + Loose Husk

Negative pressure cyclonic exhaust fans draw out papery outer skins and discarded root stems into collection bins.

STAGE 03

Pneumatic Jet Peeling

State: 98%+ Clean Peeled Cloves

Pulsed high-pressure dry compressed air chambers cleanly blast away inner membranous garlic skins without water usage.

STAGE 04

Disinfection Bubble Wash

State: Stickiness Removed

Sanitary stainless bubble washing tank rinses away natural allicin pungency and remaining microscopic skin fragments.

STAGE 05

Optical Defect Sorting

State: Grade-A Clove Inspection

High-definition industrial color sorting cameras reject yellowed, spotted, insect-damaged or unpeeled garlic cloves.

STAGE 06

Airflow Drying & Vacuum Pack

Output: Commercial Foodservice Packs

Continuous mesh belt surface drying followed by clean-room nitrogen vacuum bag sealing or plastic jar filling.

Complete Line Machinery Configuration Matrix

100% SUS304 Standard

Every component is built with food-contact certified SUS304 stainless steel and IP65 waterproof electric enclosures:

Process Workstation Core Equipment Unit Installed Power Sanitary Material Standard Interlocked Automation Role
01. Reception & Prep Raw Produce Infeed & Soaking Elevator 1.5 - 2.2 kW SUS304 Sanitary Grade Ultrasonic level sensors pace infeed automatically based on washing capacity.
02. Primary Washing High-Pressure Vortex / Bubble Washer 4.0 - 7.5 kW SUS304 + Nylon Brushes Timed air agitation and water cycling pump with automated overflow skimming.
03. Precision Processing Industrial Slicer / Dicer / Peeling Station 3.0 - 5.5 kW Hardened SUS420J2 Blades Variable inverter motor adjusts cutting RPM to produce harvest hardness.
04. Sanitization & Wash 4°C Chilled Ozone Sanitizing Tank 5.5 - 11.0 kW SUS304 Double Jacketed Continuous temperature loop and digital ORP ozone dosage regulation.
05. Dewatering / Dry Continuous Air Knife / Belt Dryer 7.5 - 18.5 kW SUS304 Perforated Mesh High-static centrifugal blowers strip surface moisture down to target standard.
06. Central Automation Central Siemens Touchscreen PLC Panel 24V DC Logic IP65 Enclosure with A/C Centralized one-touch start/stop, individual speed synchronization, and fault alarms.

Plant Utility & Energy Balance Sheet

Project Feasibility Benchmarks

Engineered for maximum resource efficiency, our lines feature closed-loop water recirculation and low heat radiation losses:

Electric Power Supply

35 - 120 kW (380V/220V/440V, 50/60Hz 3-Phase). Tailored to client local electrical transformer specs.

Clean Water Demand

1.5 - 3.5 m³/h make-up water. High-efficiency rotary drum filtration reduces freshwater usage by 60%.

Steam / Heating Energy

300 - 800 kg/h saturated steam (Optional: Integrated natural gas burner or high-efficiency heat pump).

Compressed Air Source

0.6 - 0.8 MPa dry clean air. Required for pneumatic sorting flappers, peeling jets, and packaging cylinders.

HADOF 4-Stage EPC Turnkey Delivery Protocol

Full Lifecycle Guarantee
Phase 01: Engineering
Custom 3D CAD Planning

We provide full CAD/3D building layouts, floor drainage plans, and electrical drop schedules tailored to your facility footprint.

Phase 02: Manufacturing
100% FAT Factory Acceptance

Continuous 48-hour water, electrical, and raw product load testing in our factory with live HD video streaming prior to container packing.

Phase 03: Field Deployment
Overseas Commissioning

Senior mechanical engineers and electrical technicians dispatched to your jobsite for physical assembly, wiring, and operator training.

Phase 04: Plant Lifecycle
72-Hour Rapid Spare Parts

Stocked inventory of critical mechanical seals, bearings, heating elements, and blades with global air courier dispatch within 72 hours.

Overseas Commissioned Plants & Case Studies

View All Project Cases →

Request Complete Plant Engineering Proposal & Factory CAD

Speak directly with our senior process engineers. Submit your raw material condition, planned output, and workshop space for a customized quotation within 24 hours.

Direct Senior Engineering Desk

WhatsApp: +86 15239453015

Email: [email protected]

Hours: Monday – Saturday (8:00 – 18:00 GMT+8)

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